View GS-12-0977_4769925.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

number GS-12-0977 type product specification title page revision conan micro miniature connector system 1 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 1.0 objective this specification defines the performance, test, quality, and reliability requirements of the conan micro miniature connector system as well as lead free pr oduct that meets the requirement of the european union directives of restri ction for hazardous substances (directive 2002/95/ec). 2.0 scope this specification is applicable to the termination characteristics of the conan connector system, which provides for parallel interconnection of printed wi ring boards in low power applications. 3.0 general paragraph title 1.0 objective 2.0 scope 3.0 general 4.0 applicable documents 5.0 requirements 5.1 qualification 5.2 material 5.3 finish 5.4 design and construction 6.0 electrical characteristics 7.0 mechanical characteristics 8.0 environmental conditions 9.0 quality assurance provisions 9.1 equipment calibration 9.2 inspection conditions 9.3 sample quantities and description 9.4 qualification testing 9.5 requalification testing 4.0 applicable documents in the event of a conflict between the requirements outlined in this s pecification and the product drawing, the product drawing shall take precedence. in the event of a conflict betw een the requirements outlined in this specification and the referenced document s, this specification shall take precedence. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 2 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 4.1 specifications 4.1.1 engineering drawing 10118744 4.2 military standards 4.2.1 mil-std-202f: test methods for electronic component parts 4.2.2 eia-364: test methods for electrical connectors 4.2.3 mil-c-45662: equipment calibration 4.3 federal specifications 4.3.1 qq-n-290: nickel pl ating (electrodeposited) 4.3.2 qq-n-533: beryllium copper alloy strip 4.3.3 qq-b-750: phosphor bronze alloy strip 4.3.4 qq-b-613: cartridge brass alloy strip 4.3.5 qq-s-571: solder 4.4 other standards and specifications 4.4.1 ul-94: flammability 4.4.2 astm b-19: brass 4.4.3 astm b-36: brass 4.4.3 astmb-194: beryllium copper 4.4.4 astm b-103: phosphor bronze 4.4.5 iso 9000 4.5 fci specifications 4.5.1 bus-03-114: capacitance measurement 4.5.2 bus-03-404: normal force measurement 4.5.3 gs-19-037: solderability 4.5.4 gs-19-036: porosity 4.5.5 gs-19-039: plating adhesion 4.6 fci lab reports - supporting data 4.6.1 dl-2011-04-018: qualification testing 4.6.6 za5-2625 lead-free plating in vestigation (doe pure tin) pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 3 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 5.0 requirements 5.1 qualification connectors furnished under this specification s hall be products that are capable of meeting the qualification test requi rements specified herein. 5.2 material the material for each part shall be as specified her ein, or equivalent. substitute material shall meet the performance requirement s of this specification. 5.2.1 receptacle terminal. the base material shall be beryllium copper strip c17200, shm (tmo5). 5.2.2 header terminal. the base material shall be 3/4 hard phosphor bronze strip c51000. 5.2.3 header and receptacle insulator housing. the insulators shall be molded of 30% glass filled liquid crystal polymer that is ra ted 94v-0 or better in accordance with ul- 94. 5.2.4 hold-down. the base material shall be full hard, brass strip c26000. see section 5.3.2 for plating requirements. 5.3 finish 5.3.1 the header and receptacle terminals sha ll be plated in the contact area with gold or gxt plating over 50 microinches nickel or copper. the terminal soldertail shall be plated with 100 microinches min. pure ti n over 50 microinches min. nickel or copper . the terminal areas outside of t he contact area and soldertail areas shall be plated with 50 microinches min. nickel or copper. 5.3.2 the hold-down shall be plated with 100 microinches min. pure tin over 50 microinches min. nickel or copper. 5.4 design and construction the connector shall be a multi-piece assembly having two rows of contacts with surface mount soldertail terminations and solderable surf ace mount retention devices for installation on surface mount printed wiring boards or flexible circuits. 5.4.1 mating. the connector shall be capable of mating and unmating manually without the use of special tools. 5.4.2 workmanship. connectors shall be uniform in quality and shall be free from burrs, scratches, cracks, voids, chips, bliste rs, pin holes, sharp edges, and other defects that will adversely affect life or serviceab ility. open knit lines, which may appear as pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 4 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 a crack, may be present in the housing but do not adversely affect the performance of the connector as per the requirem ents outlined in this specification. 6.0 electrical characteristics 6.1 current rating the maximum current rating based upon a 30 degree c te mperature rise over ambient is 1.0 amp dc per contact for a 69 position connector with all contacts carrying current. the maximum current carrying capacity for an individual contact is 2.0 amps d.c. 6.2 low level contact resistance the low level contact resistance of the 4.15mm, 4.5mm, 5mm and 5.5mm mated height connectors shall not exceed 20 milliohms initially and 30 milliohms after environmental exposure when measured in accordance with eia-364 tp45. the lo w level contact resistance of the 6mm, 7mm and 7.5mm mated height connectors shall not e xceed 25 milliohms initially and 35 milliohms after environmental exposure when measured in accor dance with eia-364 tp45. the following details shall apply: a. method of connection: attach current and voltage leads as shown in figure 1.0. the resistance shall be measured from the solder tail of the header to the solder tail of the receptacle. b test voltage: 20 millivolts dc max open circuit. c. test current: not to exceed 100 milliamperes. 6.3 insulation resistance the insulation resistance of the mated connec tors shall not be less than 1 gigaohm after environmental exposure when measured in a ccordance with mil-std-202f, method 302. the following details shall apply: a. test voltage: 500 volts dc b. preparation: the connectors shall be ma ted but not soldered to a p.c. board. c. measurement points: the insulati on resistance shall be measured between a minimum of 10 adjacent and 10 oppos ing contacts per connector. 6.4 dielectric withstanding voltage there shall be no evidence of arc-over, insulati on breakdown or leakage current in excess of 1 milliampere when the unmated connector is test ed in accordance with mil-std-202f, method 301. the following details shall apply: pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 5 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 a. test voltage: 500 volts rms at 60 hz. b. test duration: 60 seconds c. preparation: the connectors shall be mounted but not soldered to a p.c. board. d. measurement points: the dielectr ic withstanding voltage shall be applied across a minimum of 10 adjacent and 10 opposing contacts. 6.5 capacitance the capacitance between adjacent and opposing contac ts in a mated connector shall not exceed 2.0 picofarads when tested in accordance wi th du pont specification bus-03-114. the following details shall apply: a. test frequency: 100 khz b. preparation: the connectors shall be ma ted but not soldered to a p.c. board. c. measurement points: the capacitance shall be measured across a minimum of 10 adjacent and 10 opposing contacts. 7.0 mechanical characteristics 7.1 contact retention individual contacts in the unterminated header and receptacle portions of the connector shall withstand a load normal to the soldertail of 0. 25 min. pounds. the force shall be measured on a minimum of 10 contacts per unmated header and receptacle connector. the crosshead speed shall be no greater than 0.2 inches per minute. 7.2 mating force the force to mate header and receptacle connec tors that are mounted on a p.c. board shall not exceed 125 grams per contact. the cross head speed shall be no greater than 1.0 inches per minute. 7.3 unmating force the force to unmate header and receptacle connec tors that are mounted on a p.c. board shall be no less than 25 grams per contact. the crosshead speed shall be no greater than 1.0 inch per minute. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 6 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 7.4 normal force the contact normal force shall not be less than 75 grams when tested in accordance with bus-03- 404 section 3.2 (probe method). refer to figur e 2.0. the following process shall be used: 7.4.1 solder the receptacle and header c onnectors to a printed circuit board. 7.4.2 select the receptacle term inal positions to be measured. 7.4.3 measure the maximum terminal gap betw een the selected positions and the opposite row of terminals in the receptacle connector. 7.4.4 measure the minimum width across t he selected positions and the opposite row of terminals of the header connector. 7.4.5 using an "l" shaped probe, lab fixture num ber mf149, figure 2, deflect the contact positions on the instron tester. 7.4.6 the minimum beam deflection occurs on the long row of terminals. calculate the minimum beam deflection as follows: v = minimum width across the header terminals. w = maximum gap between receptacle terminals. z = deflection of terminals in the long row. a = number of terminals in the short row. b = number of terminals in the long row. a*(v-w) minimum deflection (z) =--------- (a+b ) 7.4.7 starting at the bottom of the force- deflection curve where the terminal begins to deflect, move up the curve a distance equal to the mi nimum deflection, z, to find the minimum normal force. measure a minimum of 5 contacts per connector. 7.5 board retention the force to remove the header and receptacle c onnectors from a p.c. board shall be no less than 10 lbs. when both the hold-downs and the terminal leads are soldered in place. the crosshead speed shall be no greater than 0.2 inches per minute. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 7 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 8.0 environmental conditions after exposure to the following environmental condi tions in accordance with the specified test procedures and/or details, the pr oduct shall show no physical damage and shall meet the electrical and mechanical requirements per paragraphs 6.0 and 7.0 as specified in the table 1.0 test sequences. unless specified otherwise, the a ssemblies shall be mated during exposure. 8.1 humidity, steady state - mil-std-202f, method 103b a. relative humidity: 90% +/- 5% b. temperature: 40 +/- 3 deg. c c. test duration: 96 hours d. samples: groups 1 and 2 - unmated during exposure. 8.2 thermal shock - mil-std-202f, method 107g a. test condition: a - (25, 1 hour cycles). b. temperature range: -55 +/- 5 to +130 +5/-0 deg. c. c. time at each temperature: 30 minutes d. transfer time: 5 minutes max. e. samples: groups 1 and 2 - unmated during exposure. 8.3 environmental sequence phase 1 - thermal shock, mil-std-202f, method 107g. a. test duration - 36, 1-hour cycles b. temperature range - between -20 and +80 deg. c. c. time at temperature - 30 minutes d. transfer time - 5 minutes, maximum phase 2 - humidity, mil-std-202f, method 103b. a. test duration - 10 days b. relative humidity - 95% c. temperature - 40 +/- 3 deg. c. 8.3.1 - high tem life mil-std-202f, method 108a a. test duration - 21 days b. temperature - 105 deg. c. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 8 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 8.4 shock - mil-std-202f, method 213b a. condition - a, (50g, 11 ms half-sine) contac ts shall show no evidence of discontinuity greater than one microsecond. the following details shall apply: b. shocks: 3 shocks in both directions along each of 3 orthogonal axes (18 total). c. mounting: see figure 3.0. d. no discontinuities greater than 1.0 microseconds. 8.5 vibration ? iec60512, test 6d a. vibration amplitude: +/-20g or .06" da. b. frequency range: 10 to 2000 hz. c. sweep time and duration: 20 minutes per sweep, 4 hours along each of 3 orthogonal axes (12 hours total). d. mounting: see figure 3.0. 8.6 industrial mixed flowing gas a. class: eia 364-65 test method, class iia b duration: 120 hours, mated 8.7 solderability - mil-std-202f method 208f a. contact tails shall be solderable ov er a minimum of .035 from the tip. b. steam aging: suspended 2 inches above boiling, distilled water for 4 hours. c. acceptable coverage: 95% minimum. d. solder: 60/40 tin-lead in accordance with qq-s-571, type s. e. flux: type rma. f. flux immersion time: 10 seconds. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 9 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 g. solder dwell time: terminal held immediately above solder for 10 seconds and then i mmersed for 5 +/- 0.5 seconds. the solder tails shall be bent normal to the base of the connector to prevent the insulato r from touching the solder bath. h. solder temperature: 245 +/- 5 deg. c. i. samples: group 7 - unsoldered and unmated. 8.8 resistance to ir soldering heat a. temperature: 260 o c + 5 o c (peak temperature) b. duration: 30 seconds. 8.9 durability - standard laboratory procedures a. number of cycles: 30 cycles for 8u" gxt contact finish b. crosshead speed: 1 inch/minute max. 9.0 quality assurance provisions 9.1 equipment calibration all test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with mil-c-45662 and iso 9000. 9.2 inspection conditions unless otherwise specified herein, all ins pections shall be performed under the following ambient conditions: a. temperature: 25 +/- 5 deg. c. b. relative humidity: 30 to 60% c. barometric pressure: local ambient. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 10 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 9.3 sample quantities sample quantities for the respecti ve test groups are as follows: test group size (number of positions) connector height quantity 1 69 4.15 3 2 69 4.15 3 3 3a 21 & 69 21 & 69 4.15 & 7.0 4.15 & 7.0 3 ea. 3 ea. 4 21 7.0 3 5 5a 69 69 7.0 7.0 3 3 6 69 4.15 & 7.0 3 ea. 7 69 7.0 3 8 9 & 21 & 69 7.0 3 ea. 9 69 n/a 3 10 21 & 69 4.15 & 7.0 3 ea. 11 69 7.0 1 11a 69 7.0 1 11b 69 7.0 1 12 69 4.15 & 7.0 1 ea. 13 13a 69 69 4.15 4.15 3 3 pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 11 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 9.4 qualification testing qualification testing shall be performed on sample units produced with equipment and procedures normally used in production. the te st sequence shall be as shown in table 1. 9.5 requalification testing if either of the following conditions occurs, the responsible product engineer shall initiate requalification testing consisting of all applicable parts of the qualification test matrix, table 1. a. a significant design change is made to the existing product. a significant change shall include, but is not limited to, changes in the contact material composition, contact material thickness, contact fo rce, contact surface geometry, underlying material composition, underlying material thickness, insulator design, contact base material, or contact lubrication requirements. b. a significant change is made to the manufacturing process which impacts the product form, fit, or function. c. a significant event occurs during produc tion or end use requiring corrective action to be taken relative to the product design or manufacturing process. pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 12 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 table 1 - qualification testing test/operation test group 1 2 3 3 a 4 5 5 a 6 7 8 9 10 11 11 a 11 b 12 13 13 a product examination 1 10 1 8 1 14 1 14 1 10 1 11 1 11 1 5 1 4 1 4 1 4 1 7 1 5 1 5 1 4 1 - 1 12 1 12 sample preparation - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 plating thkns. and/or metal exam. - - - - - - - - - - - - - - - 3 - - porosity - - - - - - - - - - - - 4 4 3 - - - contact resistance - - 5 5 5 5 5 - - - - 3 - - - - 5 5 - - 7 7 8 7 7 - - - - 5 - - - - 9 9 - - 9 9 - 9 9 - - - - - - - - - 11 11 - - 13 13 - - - - - - - - - - - - - - current rating - - - - - - - - - 3 - - - - - - - - insulation resistance 2 - - - - - - - - - - - - - - - - - 6 - - - - - - - - - - - - - - - - - 8 - - - - - - - - - - - - - - - - - dielectric withstanding voltage 3 - - - - - - - - - - - - - - - - - 9 - - - - - - - - - - - - - - - - - capacitance 4 - - - - - - - - - - - - - - - - - mating force unmating force - - 3 3 3 3 3 - - - - - - - - - 3 3 - - 11 11 - - - - - - - - - - - - 7 7 - - 4 4 4 4 4 - - - - - - - - - 4 4 - - 12 12 - - - - - - - - - - - - 8 8 - - - - - - - - - - - - - - - - - - contact retention - 3 - - - - - 4 - - - - - - - - - - - 5 - - - - - - - - - - - - - - - - - 7 - - - - - - - - - - - - - - - - normal force - - - - - - - - - - 3 6 - - - - - - board retention - - - - 9 10 10 - - - - - - - - - - - humidity 5 4 - - - - - - - - - - - - - - - - thermal shock 7 6 - - - - - - - - - - - - - - - - thermal shock phase 1 - - 6 6 - - - - - - - - - - - - - - temp. & hum. phase 2 - - 8 8 - - - - - - - - - - - - - - hi temp. life - - - - - - - - - - - 4 - - - - 10 10 mechanical shock - - - - 6 - - - - - - - - - - - - - vibration - - - - 7 - - - - - - - - - - - - - durability (30 cycles) - - 10 - - 6 - - - - - - 3 - - - 6 - durability (200 cycles) - - - 10 - - 6 - - - - - - 3 - - - 6 battelle imfg - - - - - 8 8 - - - - - - - - - - - resistance to ir heat - - - - - - - 3 - - - - - - - - - - solderability - - - - - - - - 3 - - - - - - - - - pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 13 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 figure 1.0 pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 14 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 figure 2.0 pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 15 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 figure 3.0 pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 16 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 pds: rev :c status:released printed: mar 13, 2012
number GS-12-0977 type product specification title page revision conan micro miniature connector system 17 of 17 c authorized by date janmy zhou feb. 14, 2012 classification unrestricted copyright fci. form e-3701 ? revision c gs-01-029 revision record rev page description ec# date a all created new product s pecification. n/a 7/22/11 b page 8 modify item8.5 vibration test method. elx-n- 005346 8/23/11 c page 8 modify item8.6 imfg test method. elx-n- 010292 2/14/12 pds: rev :c status:released printed: mar 13, 2012

▲Up To Search▲

Price & Availability of GS-12-0977

	To Download GS-12-0977 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .